Treatment of aerodigestive fistulas with a novel covered metallic Y-shaped segmented airway stent customized with the assistance of 3D printing
Introduction
Aerodigestive fistula is a severe complication related to malignant tumors such as lung cancer and esophageal carcinoma, or other etiologies, including surgery, radiation, and trauma (1,2). The incidence of aerodigestive fistulas in patients with esophageal carcinoma and lung cancer was reported to be 5–15% and 1%, respectively (1,3). The mortality rate of the aerodigestive fistula is high due to lethal infection, and its treatment remains challenging (4,5). Patients with aerodigestive fistulas often have a refractory infection and may be too debilitated to tolerate surgery, and the outcome of conservative treatments is poor (1,6). Therefore, a minimally invasive and effective treatment modality for aerodigestive fistulas is needed.
Various kinds of airway stents have been widely used in treating aerodigestive fistulas in the clinic because of their safety, efficacy, and minimal invasiveness (7-10). Y-shaped airway stents have been currently used for fistulas involving the carina and distal bronchi (7,8,11). The geometry of the carina and distal bronchi is complicated and variable among different patients. The current commercial Y-shaped stent may not fit the airway of patients, thus increasing stent-related complications. Therefore, patient-specific airway stents manufactured according to the anatomical features of the airway are needed (7,12,13). Advances in 3D printing offer support for designing patient-specific airway stents. A patient-specific airway stent can be created using a 3D printing mold made according to the anatomical information of the airway captured by computed tomography (CT) to fit the individual geometry of the airway (9,14-17).
The flexibility of the stent is defined as the ease of bending and deformation of the stent, and it determines the ability of the stent to adapt to changes in the shape of the lumen (18-21). The flexibility of stents can be evaluated by the measurement of bending force and spring-back force (20,22-24). Previous studies have reported that adverse events after stent implantation were related to poor flexibility of the stent in the fields of biliary stents and coronary stents (20,24). The same reasoning applies to the Y-shaped airway stent. For the Y-shaped airway stent, smaller bending force and spring-back force mean higher stent flexibility and a stronger ability to adapt to dynamic changes of the bronchus. After the Y-shaped airway stent is implanted, the angle of the stent may be inconsistent with the tracheal carina angle during deep inhalation and exhalation or when a tumor compresses the airway, and the spring-back force of the stent will act on the wall of the bronchus (25,26). The mechanical stimulation to the airway wall after airway stenting is an important factor leading to complications such as granulation hyperplasia, airway wall injury, and patient intolerance (27,28). Therefore, the stent should have good flexibility to reduce the mechanical stimulation on the airway wall. To increase the flexibility of the airway stent, we designed a novel stent that is segmented at the connection of the stent. However, the quantitative characterization of the flexibility of the Y-shaped airway stent is complex and currently lacking, and the optimal flexibility of the stent remains unclear.
Furthermore, a comparison of the flexibility of the novel stent and the conventional wholly knitted stent has not been reported. This study aimed to evaluate the feasibility of the treatment of aerodigestive fistulas involving the carina and distal bronchi using the novel covered metallic segmented Y-shaped airway stent customized with the assistance of 3D printing and to compare the flexibility of the segmented stent with the wholly knitted stent. We present the following article in accordance with the STROBE (Strengthening the Reporting of Observational Studies in Epidemiology) reporting checklist (available at https://dx.doi.org/10.21037/atm-21-733).
Methods
Patients
The study was conducted following the Declaration of Helsinki (as revised in 2013). The study was approved by the Ethical Committee of the Ruijin Hospital/Luwan Branch (No. LWEC2019018), and individual consent for this retrospective analysis was waived. We retrospectively reviewed data of a consecutive group of patients who underwent airway stenting due to aerodigestive fistulas from January 2017 to March 2020. The inclusion criteria were as follows: patients with aerodigestive fistulas involving the carina or distal bronchi; and patients who underwent insertion of the covered metallic segmented Y-shaped airway stent customized with the assistance of 3D printing. The exclusion criteria were as follows: patients with airway stenosis; and patients who underwent esophageal stenting. Our institutional review board approved the stent for use in patients with airway fistulas, which were difficult to treat with commercial stents. All patients provided written informed consent before the stenting procedure. The diagnosis of aerodigestive fistulas was confirmed according to clinical manifestations, chest CT examination, and bronchoscopy. Gastroscopy was performed if necessary.
Customization of the airway stent
The chest CT scan data of patients were imported into the 3D reconstruction system (Vitaworks, Shanghai, China) to reconstruct 3D images of the airway, which were immediately transferred to a 3D printer (RS600, Union Tech, Shanghai, China). Next, a 1:1 scale airway mold was printed according to each patient’s anatomical features using photosensitive resins. Under the 3D airway mold guidance, airway stents (Micro-Tech, Nanjing, China) were woven using the mold as a template. The Y-shaped segmented stent was composed of the main stem, two branches, and a connecting part. The main stem and two branches were woven using nickel titanium alloy wire into a tubular configuration. The connecting part of the stent was woven using polytetrafluoroethylene (PTFE) thread in a meshed manner. The connecting part linked the end of the main stem and branches to form a Y-shaped stent. The stent was fully covered with silicone. The stent dimensions, including diameter, length, and angulation, were properly matched to the airway anatomy of specific patients with the aid of the mold (Figure 1). With the assistance of the airway mold, the fenestration of the stent can match the location and size of the opening of the bronchus, which can guarantee the sealing of the fistula around the opening of the bronchus without occluding the opening. The proximal and distal ends of the stent were labeled with markers to achieve precise placement. The time of stent manufacture was 3–4 days.
Stenting procedure
Before stenting, the location and size of the aerodigestive fistulas were confirmed by CT and bronchoscopy. General anesthesia was performed, and mechanical ventilation was maintained through a tracheal catheter (7.0F, Tuoren, China). Under flexible bronchoscopic and fluoroscopic guidance, the stent delivery system was introduced into the airway via 0.035-inch stiff guide wires (Terumo, Tokyo, Japan). Afterward, the Y-shaped stent was inserted and positioned to seal the fistula, with its distal end at least 1 cm beyond that of the fistula (Figure 2). CT and flexible bronchoscopy were performed immediately after stenting to confirm the sealing of the fistula and the expansion and position of the stent.
Follow-up
All patients underwent bronchoscopy, chest CT examination, and contrast esophagography 3–7 days and 1 month after stent implantation. Further follow-up was performed every 3 months if patients did not show symptoms of aerodigestive fistulas or stent-related complications. Karnofsky performance status (KPS) was used to evaluate the patient’s physical condition before and 1 month after stenting. The stent was removed under bronchoscopy with local anesthesia when stent-related complications occurred or when the fistula was healed. Stent removal was performed under local anesthesia. Under the guidance of bronchoscopy, the tip of the removal hook was inserted to hook the retrieval thread on the stent’s upper end.
The definition of technical success was the accurate placement of the stent at the targeted region confirmed by CT and bronchoscopy, with no significant complications occurring. Clinical success was defined as complete sealing of the fistula with an improvement of aspiration symptoms. Curing of the fistula was defined as complete healing of the fistula after stent removal. The definition of stent-related complications was complications correlated with the stent after stent placement (11,29-31). During follow-up, the clinical data of all patients were analyzed.
In vitro test of the flexibility of stents
The segmented and wholly knitted Y-shaped airway stents (the angle of the two branches, 90°; diameter and length of the main stem, 20 and 60 mm, respectively; diameter and length of the branches, 14 and 30 mm, respectively; Micro-Tech, Nanjing, China; n=5) were used for the in vitro experiments. All stents were made of nickel titanium alloy wire and fully covered with silicone. All characteristics of the two kinds of stents were the same except for the connection of the main stem and branches of the stents. We measured the longitudinal bending force and spring-back force of the segmented stent and conventional wholly knitted stent using compression equipment of the biological conduit (LLY-06D, Yantai, China). An oval pressing head with a long diameter of 3 cm and a short diameter of 2 cm was connected with the equipment. Each test sample was fixed on a rod that fit the inner diameter of the main stem of the stent. The remaining parts of the stent were kept flexible without fixation. Subsequently, the sample was compressed to a diameter of 20 mm, and the bending force and spring-back force of each sample were recorded continuously while compressing (Figure 3). The forces of the 2 kinds of stents were compared when the compressing distances were 5, 10, and 15 mm, respectively.
Statistical analysis
Data for continuous measures were expressed as mean ± SD or median [interquartile range (IQR)]. The Wilcoxon test for paired samples was used to compare KPS before and after stent implantation. The other continuous variables were compared using the Wilcoxon test. The Kaplan-Meier method was used to calculate the overall survival. P<0.05 was considered statistically significant. Statistical analyses were performed using SPSS 22.0 (IBM Corp., USA) and GraphPad Prism 6 (GraphPad Software Inc., USA).
Results
Patient characteristics
A total of 26 patients (24 males and 2 females, mean age 59.42±8.65 years, range 38–77 years) were enrolled for analysis. Ten of the patients had aerodigestive fistulas caused by malignant tumors, such as esophageal carcinoma (n=6) and lung cancer (n=4). Sixteen patients were diagnosed with aerodigestive fistulas after esophagectomy. All patients showed aspiration pneumonia and symptoms of irritating cough when eating or drinking. All patients underwent conservative treatments, such as anti-infection treatment and mediastinal drainage before the stenting procedure. The baseline characteristics of patients are shown in Table 1.
Full table
Outcome and follow-up
The stenting procedures were technically successful in all patients without procedural complications at a median of 30 (IQR, 19.25–104.25) days after diagnosis of aerodigestive fistulas. The stents demonstrated sufficient expansion according to immediate chest CT and bronchoscopy after stenting. A small Y-shaped segmented stent was implanted in a patient with a fistula located at the left main bronchus (Figure 4). Twenty-one patients had no further aspiration symptoms after the stenting procedure, with a clinical success rate of 80.77%. Esophagography showed no contrast leaking into the airways in these patients. Esophagography showed contrast agents flowing into the airway via the fistula in the other 5 patients. Aerodigestive fistulas were cured in 9 of the 16 patients after esophagectomy, and the stents were removed (Figure 5). None of the malignant fistulas were cured. In total, 34.6% of all patients achieved healing. For benign aerodigestive fistulas with and without healing, the time interval between diagnosis of the fistula and the airway stenting procedure was 30 (IQR, 18.5–55.5) and 117 (IQR, 35–240) days, respectively (P=0.017). The KPS of patients after the stenting procedure improved significantly compared with that before stenting [70 (IQR, 70–80) vs. 60 (IQR, 57.5–60); P< 0.001].
The median follow-up time of patients was 150 (IQR, 100–267.5) days. During follow-up, 2 (7.69%) patients had granulation tissue proliferation, which was treated successfully by cryotherapy via bronchoscopy and stent removal. Five (19.23%) patients had sputum retention, which was treated by sputum aspiration under bronchoscopy. One (3.84%) patient had stent migration and showed manifestations of aerodigestive fistulas during follow-up, and the patient underwent a second stenting procedure after retrieval of the former stents. A stent was removed in 1 (3.84%) patient who could not tolerate the stent. After the severe clinical symptoms improved and general health was recovered, patients underwent chemotherapy or radiotherapy. Reopening of the fistula was found in 4 patients with initial complete sealing during follow-up. The median overall survival time was 260 days. The death of patients was due to tumor progression (n=12) and severe infection (n=4), and no patients died due to the stent.
Flexibility of stents
The bending force of the segmented stent was significantly lower than that of the wholly knitted stent when the compressing distances were 5, 10, and 15 mm (82.28±13.95 vs. 100.45±8.74 cN, P=0.039; 270.83±16.80 vs. 432.51±7.54 cN, P<0.001; 517.11±42.72 vs. 750.13±12.12 cN, P<0.001). The spring-back force was significantly lower in the segmented stent group than the wholly knitted stent group when the compressing distances were 5, 10, and 15 mm (12.44±2.85 vs. 51.99±6.65 cN, P<0.001; 94.94±31.41 vs. 280.69±16.43 cN, P<0.001; 333.38±78.60 vs. 539.63±13.43 cN, P=0.004) (Figure 6). The flexibility of the segmented metallic Y-shaped airway stent was better than that of the wholly knitted stent.
Discussion
Aerodigestive fistulas are associated with various factors, such as invasion of advanced tumors, or benign etiologies, such as esophagectomy, radiation damage, and iatrogenic injury (1,5,32). Patients with aerodigestive fistulas may be too debilitated to tolerate surgical repair, and the outcome of conservative treatment has not been satisfactory (1,6,32). Therefore, the management of aerodigestive fistulas remains challenging. The prognosis of malignant aerodigestive fistulas caused by esophageal cancer or lung cancer is poor (5,11). For such patients, airway stenting is a palliative option that could alleviate clinical symptoms and improve quality of life by sealing the fistula (14,33). Patients with benign aerodigestive fistulas after esophagectomy have longer expected survival, and thus, the aim of their treatment is complete healing of the fistula (11).
In the current study, the novel segmented covered metallic stent was used for malignant aerodigestive fistulas caused by lung cancer or esophageal cancer and benign aerodigestive fistulas after esophagectomy. Due to the involvement of the carina or distal bronchus, a Y-shaped stent was used. A tubular covered airway stent was not used considering the higher risk of stent migration and obstruction of the opening of the lobar bronchus. In this study, 9 patients with aerodigestive fistulas after esophagectomy achieved complete healing. In this study, the healing rate of fistulas was 34.6%, which was close to that found in a previous study that reported the application of airway stents in thoracogastric-airway fistula (34.5%) (11). Healing of such fistulas is associated with several factors, such as the stent indwelling time, intervention time, and radiotherapy or chemotherapy (1,11,30). For benign aerodigestive fistulas, insufficient indwelling time of the stent causes incomplete healing of the fistula, while a long stent indwelling time could lead to stent-related complications (30,34). Therefore, timely removal of stents should be performed when the fistula is identified to be healed. The interval between the diagnosis of benign aerodigestive fistulas and airway stenting of patients with a cured fistula was shorter than that of patients with an unhealed fistula, indicating the need for timely intervention, which was consistent with previous studies (11). None of the 10 malignant aerodigestive fistulas achieved healing in this study due to the invasion of a malignant tumor, which was also consistent with previous studies (5,11). The sealing of the fistula by airway stenting can prevent food or water from entering the airway even if the fistula cannot be healed. In this study, fistulas in 80.77% of patients were sealed completely, slightly higher than previously reported (11).
According to previous studies, the carina angle of a normal person is 60–80°, with variations among different patients (25,26,35). Fortunately, with the aid of 3D printing, the angle of the 2 branches of the Y-shaped stent was in accordance with the carina angle of each patient when manufacturing the stents. However, the carina angle is not static, and conversely, it changes 10° or more during respiratory movement and in patients with malignant tumors around the carina (25,26). Consequently, pressure may occur between the stent and the bronchial wall, leading to patient discomfort and stent-related complications. Therefore, the stents need to be as flexible as possible to fit the airway wall and reduce irritation. To address this issue, we designed a novel segmented stent. The connection of the three independent parts—the main stem and the two branches—of the stent was made of PTFE which is soft and has excellent chemical stability. However, quantitative characterization of the flexibility of the Y-shaped airway stent has not been reported previously. In this study, we measured the bending force and spring-back force of the branches of the stents. To our knowledge, this is the first in vitro study that focused on the flexibility of different Y-shaped airway stents and thus provided an insight into interactions between the stents and the bronchial wall when external forces pressed the stents. Compared with a wholly knitted stent, the connective part between the main stem and branches of the segmented stent has a smaller obstinacy modulus, making the stent more flexible and compliable with the movement of the airway. Therefore, the stent fitted to the airway wall more softly and tightly, and the pressure between the stent and the bronchial wall was lower, thereby the irritation to the airway wall was reduced, which may improve patient comfort and reduce the risk of granulation tissue proliferation.
The anatomical characteristics of the airway were different among patients. Anatomical variations of the bronchi may lead to mismatching of the stent with the airway, especially in the carina region and distal bronchus. Therefore, it is necessary to customize personalized stents to fit the anatomy of an individual patient’s airway (7,12,13). 3D printing technology has been used in various aspects of the medical field and has promoted the development of precision medicine. Previous studies have reported the application of 3D printing in designing personalized silicone airway stents for airway stenosis and tracheobronchomalacia (15,16,36). However, few studies have reported the use of metallic stents customized with the assistance of 3D printing technology (9). Our study focused on aerodigestive fistulas involving the carina and distal bronchus, where the complex anatomy increased the difficulty of stenting. With the assistance of a 3D printed mold of the airway, the stent matched well with the individual geometry of the airway. The time required to manufacture stents needs to be shortened to fit the airway better in the future.
Timely recognition and treatment of complications are vital to achieving a successful clinical outcome. According to previous studies, the incidence of stent complications varied greatly depending on the type of airway stents (27,37,38). In this study, the rates of sputum retention and granulation tissue proliferation were similar to those in previous studies that reported the application of covered metallic stents (39,40). Bronchoscopy treatment and stent removal were effective in the treatment of granulation tissue proliferation. The dysfunction of cilia due to insertion of the covered stent caused sputum retention, which required aspiration under bronchoscopy. In this study, 1 patient had stent migration, which may be associated with various factors, such as tumor progression and a rough cough. The Y-shaped stent is not prone to migration compared with the tubular stent. There is no current study on the migration rate of Y-shaped metallic stents with large sample size. The migration rate of this study was slighter lower than that of previous studies, which included several kinds of stents (5–20%) (37,38). According to the in vitro test of flexibility, the segmented stent may comply with the movement of the bronchus better than a wholly knitted stent. Furthermore, whether the novel segmented stent might decrease the risk of migration and granulation tissue proliferation needs to be verified in further controlled studies. Due to potential complications, bronchoscopy and chest CT are warranted after airway stenting during follow-up to determine whether further management is required.
There are some limitations to our study. First, there was no control group in this study. Second, the sample size was small. A prospective controlled study with larger sample size is needed to compare segmented stents and wholly knitted stents.
In conclusion, this retrospective study demonstrated that a covered metallic segmented Y-shaped stent manufactured with the aid of 3D printing was feasible for treating complicated aerodigestive fistulas involving the carina and distal bronchus. The flexibility of the segmented metallic Y-shaped airway stent was better than that of the wholly knitted stent in an ex vivo setting.
Acknowledgments
Funding: This work was supported by the Shanghai key specialty construction project (No. ZK2019A02) and Clinical key specialist construction project of Shanghai municipal health commission [Interventional Radiology (No. shslczdzk06002) & 3D Printing (No. shslczdzk07002)]. The sponsors of the study had no role in the study design, collection, analysis, interpretation of the data, writing the report, or deciding whether and where to submit the report for publication.
Footnote
Reporting Checklist: The authors have completed the STROBE (Strengthening the Reporting of Observational studies in Epidemiology) reporting checklist. Available at https://dx.doi.org/10.21037/atm-21-733
Data Sharing Statement: Available at https://dx.doi.org/10.21037/atm-21-733
Peer Review File: Available at https://dx.doi.org/10.21037/atm-21-733
Conflicts of Interest: All authors have completed the ICMJE uniform disclosure form (available at https://dx.doi.org/10.21037/atm-21-733). ZW reports grants from Shanghai key specialty construction project (No. ZK2019A02), and grants from Clinical key specialist construction project of Shanghai municipal health commission [Interventional Radiology (No. shslczdzk06002) & 3D Printing (No. shslczdzk07002)]. In addition, ZW has a patent for a segmented bifurcated stent licensed. The other authors have no conflicts of interest to declare.
Ethical Statement: The authors are accountable for all aspects of the work in ensuring that questions related to the accuracy or integrity of any part of the work are appropriately investigated and resolved. The study was conducted in accordance with the Declaration of Helsinki (as revised in 2013). The study was approved by the Ethical Committee of the Ruijin Hospital/Luwan Branch (No. LWEC2019018) and individual consent for this retrospective analysis was waived.
Open Access Statement: This is an Open Access article distributed in accordance with the Creative Commons Attribution-NonCommercial-NoDerivs 4.0 International License (CC BY-NC-ND 4.0), which permits the non-commercial replication and distribution of the article with the strict proviso that no changes or edits are made and the original work is properly cited (including links to both the formal publication through the relevant DOI and the license). See: https://creativecommons.org/licenses/by-nc-nd/4.0/.
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(English Language Editors: C. Betlazar-Maseh and J. Chapnick)